Durakool Unveils A New Plug-In Relay For EVs

UK-based power electronics manufacturer Durakool has unveiled three new products designed for the automotive and industrial sectors. At the forefront of this launch is the DG82M, a Micro-ISO automotive plug-in relay featuring magnetic arc blowout technology. Complementing the DG82M are the DE40, a miniature PCB power relay and the DHVC300, a high-voltage DC automotive contactor.

Durakool's new EV plug-in relay

DG82M, a first-of-its-kind Micro-ISO automotive plug-in relay is optimised for DC switching, capable of handling up to 3A@110VDC for 100,000 cycles and 7A@110VDC for 20,000 cycles. Despite the additional magnet, the DG82M still fits standard Micro-ISO sockets, making it ideal for industrial vehicles transitioning to electric power and higher voltage systems.

Complementing the DG82M is the DE40, a high-performance miniature PCB power relay engineered for demanding applications in EV charging and photovoltaic (PV) systems. With its robust design and reinforced plastic housing, the DE40 offers a maximum switching current of 2x 40A at 277VAC. Its DPST-NO-DM configuration, with optional SPST-NC auxiliary contacts, provides enhanced reliability through contact redundancy and real-time operational status monitoring. The 3.2mm contact gap ensures superior dielectric strength, crucial for managing high-current loads in industrial applications.

Completing the trio of launches is the DHVC300, a state-of-the-art automotive contactor designed for high-voltage DC applications. This powerful contactor features a 500A 1000VDC rating with a maximum breaking current of 2000A. Its oxygen-free copper contacts are sealed in inert gas, while flexible mounting options and a choice of power terminals enhance its versatility. The DHVC300’s non-polarised contacts allow for bidirectional under-load switching, making it a suitable solution for advanced automotive electrical systems.

“These new products represent a significant milestone in our commitment to innovation. The DG82M, DE40, and DHVC300 are not just incremental improvements – they are transformative solutions that address the complex challenges faced by our clients in the EV and industrial sectors. By combining advanced technologies like magnetic arc blowout and high-performance materials, we are enabling our customers to push the boundaries of what is possible in electric and hybrid vehicle design, as well as in critical industrial applications.”

Carlos Mendes, Product Manager at Durakool

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